how to test compressor inverter board
The newer schematics including the one for this washer does not have an indication on which line was the VCC line. How Buying OEM Parts Can Save You Time and Money. If the inverter board was replaced and the compressor still wont' start, either your main control board has failed and needs to be replaced, or the compressor is bad. NOW CONNECT THE BLACK PROBE TO THE GROUND SCREW HOLE ON THE INVERTER BOARD, AND THE RED PROBE TO THE YELLOW WIRE PIN ON THE INVERTER. For the Samurai shall reveal the truth unto thee, and the truth shall set thee free. Place compressor in operation for 5 or 10 minutes. There are some pins denoted TEST/SS pins but could not get a useful output when checking the U,V,W outputs with a differential probe. Yes No Check to earth 50 MOhm minimum. If the inverter board was replaced and the compressor still wont' start, either your main control board has failed and needs to be replaced, or the compressor is bad. Check the 120 VAC input to the inverter board. AC inverter board can be checked by connecting 3 indentical and strong enough light bulbs in delta configuration and than measuring voltages and amperages wich Inverter board is producing. If you see the current draw jump to say 4 amps (typical LR current in these inverter compressors) and then drop off, keep watching. After all, if there is no such need in a washing and dishwasher, as cleaning dishes and clothes can be done by oneself, then it is impossible to do without a system of preserving and cooling the products. Remove the screw and tilt the inverter box forward away from the compressor, then lift the box out of the the holder. Turn on your Multimeter device and enable "DC Mode" on the Multimeter. I checked the compressor and the compressor was room temperature and I realized the compressor was not working. But you can (and should!) As for the technology, don't be intimidated by it! If the start relay fails, the compressor will sit there trying but failing to start and drawing locked rotor (LR) current. Disconnect the compressor from the inverter board, then check all 3 windings for continuity. Depress test button on test probe (or on meter) for test duration period (60 seconds). The main control board will send a (PWM) run signal between 1.5 and 3.5 VDC effective voltage to the inverter. The idea being that if the problem is just a bad start relay (very common), this can be repaired easily and inexpensively compared to replacing the entire compressor (or refrigerator). This type of compressor uses a drive to control the compressor motor speed to modulate cooling capacity. FL washers and VCC fridges use the exact same technology. In the video below, I demonstrate troubleshooting an inverter compressor system on a GE refrigerator. tools you will need for this project. Guest. Your absolutely correct in not being intimidated by it Samurai. Answer Hello Reynaldo, the compressor's inverter board is getting the correct run signal (4vdc), using a multimeter check the compressor's windings, they should all match,with no open/short/ground, if ok then replace the inverter board.241577505. not sure about that info. To confirm it is the inverter that went bad, Just test J15 on the control board for the presence of 4-6 VDC and test the three terminals on the compressor windings for continuity which is usually around 7 ohms each. The inverter receives commands from the main control board. 1. If both those exist you test your compressor for proper resistance and be sure it's not shorted. DC Inverter Control Circuitry. Link to comment. Other names for this same part are Inverter Box, Inverter Board, Compressor Control, or Digital Speed Control. In both cases, the motor has three windings with all the exact same resistance. - Voltage from the Inverter to the Compressor CH24 Splits and Multi Splits = High or low pressure trip. This has to be present for the inverter to do its job. Allow 10 to 20 minutes for the LCD screen to cool down before disassembling your LCD screen. $190.00 $ 190. Test resistance between 2 pins (there are 3 possible combinations). Its crazy I dont remember but I always say to myself I will just research it again if another one pops up. Once you look at it in real-life, you'll see. An inverter compressor is a gas compressor that is operated with an inverter. Est. A common troubleshooting technique with these old skool compressors is to rig up a test cord and manually power the compressor to see if it'll run. The exact reading can vary from motor to motor, but the important thing is that the windings' resistances be very close to one another -- within a 10th of an ohm. wishfultech. The frequency will vary according to how fast the motherboard wants to the compressor to run. Check if the IPM terminal resistance values are uniform. 3. known good inverter from any lcd laptop screen once you have acquired the tools you will need you can proceed. Other refrigerators have a similar board located inside a metal panel on the back of the refrigerator - youtube has plenty of examples that show the remove and replacement of such boards. The main control board will send a (PWM) run signal between 1.5 and 3.5 VDC effective voltage to the inverter. There are two different tests you can do on the inverter board to see if it's good or not: An Inverter board will have two different input voltages: - 4 to 6 VDC control voltage from the main control board (or Muthaboard-- a completely separate circuit board in the refrigerator). $124.57 $ 124. At the inverter itself, you would test for 120 Vac getting to the inverter. In this case, if the MOBO really was bad, then the phase rotation tester wouldn't have shown you anything new because the inverter wasn't putting anything out apparently due to a bad PWM signal from the MOBO. To determine the need to purchase a refrigerator with an inverter compressor, you need to study the principle of operation of such a device. $8.14 shipping. Learn to test your LCD screen's inverter board. I think if I remember correctly it was the MI3 #2 and #3 pin connections. Inverter Check Kit Operating Instructions INVERTER PHASE CHECK MODULE ... printed circuit board is probably ok. A second test, with both the compressor and the Inverter. In the conventional compressor technology that's been around for decades, the compressor has a start winding to help kick things off and a main (or run) winding that keeps the compressor going after it's started. Other refrigerators have a similar board located inside a metal panel on the back of the refrigerator - youtube has plenty of examples that show the remove and replacement of such boards. All three windings should have the exact same resistance. 9v battery 2. If the meter stays at 0 amps, the inverter board is toast-- it's not even trying to start the compressor. Posted June 23, 2013. But you have to troubleshoot them differently from the old skool compressors. If that's good replace inverter. Inverter Compressor Work on Low Voltage. In other words, their refrigerant capacity and motor RPM is constant the entire time it's running. Buy It Now. Connect your inverter tester to all 3 leads (polarity is not important) Power up and Start the unit. Turn on the LCD screen and wait for the Multimeter to take a reading. wishfultech. $205.00 $ 205. Needless to say I stayed calm and took notes from your post on the spec readings and had them handy. I have run into a couple of these types of refrigerators but passed them on to other companies because I was not sure how to go about servicing them. check the resistances in all three windings to rule out an open winding. Ships from. 00. I have a direct devise i got from G.E 30 years ago make by ROBINAIR that iforgot to give back to them 30 YEARS ago and its made just like your diagram.Comes very handy. The same reading should be measured between any 2 of the 3 wires. WG04A00766 WR49X10283 Invertor Board Kit With Jumpers for GE Refrigerator. Test resistance between 2 pins (there are 3 possible combinations). I am thinking that the initial fluctuating DC readings I was getting from the J15 connector on the mother board is where I made the mistake but not positive if the fluctuating reading is correct or not. we should check his Continuety with multi meter and check his value if we see Same value in every point that this compressor will OK and also check his shortage that compressor is short or not. You should … Checker connected, should then provide further confirmation. Check the manufacturer's spec for what that exact resistance reading should be. is a runnable frequency) with a 12 volt transformer and a manual compressor test box. We're not in Kansas anymore, boys and girls! Most inverter boards will repeatedly try to power up the compressor. I would like to know how to test: - Voltage from the J15 to the Inverter. You can't test the main control board but you can test the compressor. So today, let’s take a deeper look into the inverter compressor and how the control board drives that compressor. Capacity modulation is a way to match cooling capacity to cooling demand to application requirements. $275.14 $ 275. When checking inverter voltage output, connect the test-meter leads to any 2 of the 3 compressor lead wires. How Inverters Work Basics - The new way for ultra efficient air conditioners and heat pumps is modulating compressors and motors. Walnut, California. This is different from the old skool compressors with just two windings and the start winding has a much higher resistance than the run winding. Although inverter compressors do the exact same thing as the old skool compressors-- pump refrigerant vapor-- and they physically move the vapor the same way-- through a vapor-compression cycle-- they are powered and controlled very differently. Quantity : Buy It Now. It lets you see at a glance if each phase is present. Turn off your multimeter and put it away after you have finished testing the inverter and then power off your LCD screen. If those two checks are good, then it is a good bet it is the inverter module. If you're working on an inverter compressor system where the compressor isn't running, you can't power an inverter compressor directly to test it. Before we talk about how these inverter compressors work and and how to troubleshoot them, let's quickly review the old skool compressors so it's fresh in our mind when we compare with how the inverter compressors work. We test the signal the main board is sending to inverter. I've explained everything you really need to know in the post. Now you have to check the inverter board itself. The unit will draw about ten amps, assuming a 1/5 HP compressor. Want to Learn How to Troubleshoot Like a Pro? Otherwise, you'll get different readings that could be misleading. With a $14.95 shipping fee across Australia - Reconnect the 120 VAC power supply to the inverter board and watch your amp meter. Touch the negative (black) probe to any bare screw on the LCD screen. Let us look at the control circuity for the DC compressor that takes its supply from a single phase power supply. 4.6 to 5.4 etc. If you're a professional Appliantologist and you do this on a service call, you just bought your customer a new refrigerator! UNPLUG THE LAPTOPS INVERTER AND PLUG IN OUR KNOWN GOOD INVERTER. Assuming you mean the actual compressor, they are treated like a 3 phase motor. Other names for this same part are Inverter Box, Inverter Board, Compressor Control, or Digital Speed Control. If it doesn’t your inverter is bad. A few years ago it was rare that I got an email asking the question about how inverters work but now I have noticed the question coming more and more so I wanted to write an article to explain how inverters work. The higher the frequency, the faster the inverter compressor will run. The compressor runs off standard, single-phase, 60 Hz 120vac. It does what it's told by the motherboard. It's really easy. Excellent vid, Samurai! 57. Check the resistance of the BLDC motor's windings. More details on compressor test cords here: http://appliantology.org/blog/1/entry-669-rigging-and-using-a-compressor-test-cord-to-manually-operate-a-compressor/. Make setting SW1-1 on the inverter board to disregard low amps & disconnect the output cables to the compressor. This is partly how the Danfoss Optyma plus inverter condensing unit works, it has a very clever control loop which is measuring the cooling load and then changes the speed of the motor, which changes the speed of the scroll compressor and that increases or decreases the cooling capacity to match the load and achieve precise temperature control as well as energy savings. Then operate with inverter circuit as stand alown measure the 3 ph output. Typical specs are 80 to 230 VAC with the frequency ranging anywhere from 57 to 104 Hz. When purchasing your unit, check with the personnel whether the compressor and fans used are DC type before making a decision of buying the air conditioner or heatpump. One easy and important way to troubleshoot your LCD screen's inverter is by testing it to see if it is sending and receiving power. So, let's summarize the old skool compressors: - has two windings, a start and a run winding, which are physically different windings and have different resistances; the start winding has higher resistance than the run winding, - runs off standard 120vac household power, - uses a start relay to initially power the start winding and then take it out of the circuit after the compressor is up and running, - can rig up a test cord to directly power the compressor, - are constant capacity and speed machines. You will need an Inverter tester, Turn off the power. the compressor windings should all be the same reading between any 2 of the 3 pins. 1,030 inverter compressor with control board products are offered for sale by suppliers on Alibaba.com, of which inverters & converters accounts for 13%, refrigeration & heat exchange parts accounts for 2%, and general industrial equipment accounts for 1%. From the outside, the inverter box looks like this: Whirlpool inverter box. So I checked the voltage coming from the Main Control board at the J15 plug (which controls the inverter). - Connect your amp meter around one of the wires supplying 120 VAC to the inverter board (doesn't matter which one). FREE Shipping. By doing it this way, the compressor draws less power and the manufacturers can meet the Energy Star requirements. Inverter Board - Whirlpool W10629033 - This is an inverter board for a compressor. Either way I followed your directions to a T and solved both washer issues. On 11/27/2013 at 4:42 PM, Samurai Appliance Repair Man said: How to Troubleshoot the New Inverter Compressor Refrigerators, How to install the upper rack stops and rack rollers in a Whirlpool-KitchenAid dishwasher, A Backdoor Test for the Mode Shifter in the Whirlpool VM Washers, Master Samurai Tech Tour and Tech Workshop, http://appliantology.org/blog/1/entry-669-rigging-and-using-a-compressor-test-cord-to-manually-operate-a-compressor/, http://www.repairclinic.com/PartDetail/Inverter-Board/WR55X11138/2443233, [Webinar Recording] Troubleshooting a Dishwasher Wash Motor Problem with a Single Test, A Real-World Example of How to Troubleshoot Multi-Board Configurations. When checking inverter voltage output, connect the test-meter leads to any 2 of the 3 compressor lead wires at the inverter plug (plug should be connected). From the outside, the inverter box looks like this: Whirlpool inverter box. If there is absolutely no activity on your multimeter, that means your inverter board is bad.
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